Multivac R085 - Thermoformer - main driveshaft and cutter
Cutter overhaul
Performed a complete rebuild of a Multivac crosscutter, replacing worn bearings, shims, bushings, and cutter components to restore precision and reliability. The project involved disassembly, inspection, installation of new components, alignment, and final testing to ensure smooth operation, accurate cutting performance, and reduced downtime in a high-speed production environment.
Multivac R085 Driveshaft Overhaul
Performed a complete driveshaft overhaul on a Multivac R085 thermoforming packaging machine, replacing worn bearings, seals, and associated drivetrain components. The project included full disassembly, inspection, reassembly, and alignment to restore smooth power transmission, reduce vibration, and ensure reliable, long-term operation in a high-speed production environment
Machine Testing & Customer Handover
Completed comprehensive post-maintenance testing and commissioning of the machine prior to customer handover. This included verifying mechanical operation, producing and inspecting test packs, checking sealing and cutting quality, confirming correct machine settings, and ensuring all systems operated reliably under production conditions. Final testing verified the machine was fully functional and ready for return to service.
Formax f6 BURGER MACHINE - PLC FAULT - SAFETY FAULT - IO FAU
Formax F6 PLC Programming
Developed and implemented a new PLC program for a Formax F6 machine to improve control, reliability, and machine performance. The project included programming and testing machine logic, integrating inputs and outputs, verifying sequence operation, troubleshooting during commissioning, and validating functionality to ensure safe and reliable operation before deployment.
Safety System Fault Diagnosis & Guard Switch Replacement
Diagnosed and resolved a machine safety system fault by tracing the safety circuit, identifying failed guard switches, and replacing defective components. Verified correct operation of all safety interlocks, tested emergency stop and guard functions, and validated the safety system to ensure reliable operation and compliance before returning the machine to service.
Electronic Fault Finding & Circuit Board Replacement
Diagnosed electrical faults by testing control circuits and identifying failed electronic components within the machine control system. Replaced damaged circuit boards, verified correct wiring and communication, and carried out functional testing to ensure the machine operated reliably and all control functions were fully restored.